Ultrasonic Plastic Welding Machine

Auto Rotary Ultrasonic Welding Machine uses ultrasonic welding and auto sealing after cutting, mainly used for the edge welding and cutting processing in cup type face masks production, melted the two independent processing edge welding and edge cutting creatively compared with the traditional way, multi working position turntable, with both welding and cutting device which will work at the same time, with PLC control and touch screen, convenient and easy for operating, each machine need only one worker with feeding and pick up the finished products, can greatly saves labor cost, and improves the production efficiency and makes the production of cup type face mask more easy.

Features and Function

• High welding efficiency, batch processing can be welded plastic parts.
• Do not need any auxiliary, chemical solvents, so there is no impact on human health.
• Firmly bonded, no distortion, does not affect the appearance, without damaging welding object.
• Guarantee to be welded airtight, watertight.
• Imported piezoelectric ceramic transducer, output strong and stable.
• None auxiliary material, harmless;
• High air tightness and water tightness;
• Piezoelectric ceramic transducer imported, output is strong and stable;
• Anti-backwards and coaxial direct pressure design, pressure exerted evenly, improve welding precision;
• Touch screen, parameter set intuitional and exact;
• Imported main electrical components;
• Sophisticated PLC control circuit, automatic overload protected system;
• High precision segmentation imported from Taiwan, no error; NC switch, progress up to 0.01;
• Unique design of level screw, mould is easier to debug;
• High Q value transducer, output power strong;
• Turbine design, adjust trip easily; alloy amplitude transformer, strong and stable ultrasound
• Electrical components, high performance.

Ultrasonic Plastic welding machine 15khz-2500watt /3000watt /4000watt ( Digital-Auto tune)

Features and Function

• Real time frequency automatic tracking display
• Welding modes: time, energy, and grounding.
• Amplitude division function
• Welding amplitude 10%-100% adjustable (1% accuracy)
• Amplitude compensation
• Mold impedance analysis + protection
• Overload protection
• Voltage protection (input)
• Transducer voltage protection
• Quality management (time and energy)
• Welding record (operation statistics)
• Powerful, high quality, stable welding

The Auto Ultrasonic Power Adapter Welding Machine, using the robot plus belt mechanism using the unique combination of procedures, saving 2-3 people, compared with the traditional plastic welder. Maximize the labor productivity of enterprises, improve the passing rate of products and reduce labor intensity, the development of enterprises play a multiplier effect. Will not weld the plastic pieces on the conveyor belt, the conveyor belt will cause pieces of plastic pieces of plastic to be sent to the weld zone, when the sensor is sensitive to pick up plastic pieces of plastic pieces from the left into the robot welding fixture, robot resets waiting for the next pick up plastic pieces, ultrasonic welding is started after welding is complete, right-robot dish welded plastic pieces, remove the finished product on the conveyor belt, the welding finished packaging area caused by transport packaging.

Features and Function

• The mechanical mechanism section: aluminum main frame beautiful clean surface with chrome plated parts. Chassis plate or the like by a laser cutting machine, CNC bending machine shearing processing, machine assembly and compact fit is excellent.
• The electronic control system adopts imported PLC control the whole operation is completed, touch screen interface, cylinder sensors are imported brands, higher positioning accuracy, weld details can be set to adjust the touch screen. So as to achieve precise fine.
• The power adapter ultrasonic welding machine welding system using NTK mover, titanium horn, strong power, consolidate durable, system power up to about 20% higher than the domestic exchange.
• High precision welding: sesonrs positioning and belt tranfering.
• Widely applicability: even different sizes plastic parts can also uses the same machine and horns, only need to adjust the limitting stopper.
• Awesome welding effect: 15Khz high power ultrasonic welding, stable and powerful output.

The Auto hot plate plastic pallet welding machine send the plastic parts to weld waiting area by auto feeding device; during the welding procedure, two heating plates will goes inside the separated pallet pieces to heat and melt it, after set heating time, the two pieces plastic will goes up/down to leave space for the heating place move back, then the two pieces plastic will be moved to be connected for sometime to weld and cool. After all of these procedure finished the finished plastic pallet will be transferred automatically.

Features and Function

• Auto feeding and finished products transferring.
• Single column hot-melt machine, plastic hot melt die for upper and lower die can make according to customer requirements, 1210*1110 MM for example.
• Adjustable weld depth, according to different outlook and welding strength requirements, fine tuning for upper die to reach the expected effects.
• Original Japan imported linear bearing for longer using life.
• After worker puts the pallet onto the transferring rollers, the following feeding, welding, withdrawing all will be finished by the machine automatically, labor cost reduce, stable and strong welding.
• High-performance air cylinder system for more durable work and more stable performance.
• Imported high precision guide rail for parallel material feeding and withdrawing, double linear bearing for auxiliary welding to assure the final effect.
• Stable performance, precision control, and adjustable air pressure.
• Imported temperature controller, independent control for each one, temperature can be set according to different size and different plastic.
• Adjustable time
• Mitsubishi PLC and HMI control, air push cylinder, easy operation, stable performance, compact size, for better productivity and quality.